MOULDING

  • High pressure automatic moulding line from Kunkel Wagner with twin press technology.
  • Split pattern technology with multi-piston squeeze.
  • Automatic sprue cutting & vent drilling facility.
  • Auto confirming feature for centring & locking.
  • Twin CATF (Core Assembly & Transfer Fixture).
  • Data logging traceability for individual mould.

CORE MAKING

  • Four Loramendi core shooters for Block & Head packages, water jacket cores..
  • 2 shell core shooters and 13 core box shooters for complementary requirements.
  • Synchronised automatic core drying oven.

MELTING

  • Medium frequency induction melting furnace.
  • Tri-track furnaces with 4 crucibles on each line.
  • Melt manager system with data login.
  • Lining push out arrangement.

POURING

  • Automatic stopper rod pouring system by SERT Metal (France) on Line2.
  • Metal holding capacity 3 tons.
  • Inoculants feeding system, temperature & metal sensors.
  • Data recording & storage.
  • For traceability, mould wise and with programmable memory for each product.
  • Provision for PLASMA heating available.
  • Semi-automatic Kunkel Wagner – for pouring ladle on Line1.

FINISHING

  • Fettling operations on CNC machines from MAUS.
  • De-coring machine for improved cleanliness of Block & Head castings.
  • Casting manipulators from clansman dynamics.
  • Adequate number of shot blasting machines for primary & final surface finishing.

MACHINING

Neosym has in-house machining facility to supply fully machined components to valued customers.

  • CNC : Max. Turning Dia. 400 mm, 670 mm long : 6 nos.
  • VMS : Auto Pallet Changer, 630 x 630 mm pallet size : 6 nos.
  • HMC : With facilities like Twin Pallet, 60 Tool magazine, 630 x 630 mm pallet size : 7 nos.
  • CMM : 3D CMM, with motorized Probe : 1 nos.
  • Broaching Machine : 16 T : 1 nos.
  • Hobbing Machine : Max Module 6, dia. 250 mm & face width 350 mm : 1 nos.

QUALITY ASSURANCE

  • Universal testing machine.
  • Metallographic laboratory with Image Analyzer & Spectrometer.
  • Ultrasonic testing equipment.
  • Immersion and Laser Pyrometers.
  • Co-ordinate Measuring Machine from Accurate.
  • Sensor driven fully automatic control for product specific parameters at sand plant, pouring station and shake out station without manual intervention.
  • Inbuilt sand quality testing facility at sand mixer for automatic sand preparation with product specific requirement.
  • Solidification Simulation Software: MAGMA.
  • Data logging facility for critical process equipments for traceability.
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